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Narrator: preparing rice in
an electric cooker
Is easier than cooking rice
on the stove.
You throw in the rice and water,
press a button,
And walk away until it's ready.
This machine is designed
to steam rice to perfection.
Rice cookers use indirect heat
To circulate steam
around rice and water,
From the outer pot
to an inner pot.
This process cooks the rice
evenly in half an hour.
To cast the outer cooking pot,
Aluminum ingots
are melted in a furnace.
A robotic arm scoops up
The required amount
of molten aluminum
With a ladle...
...then pours it
into the top of the mold.
It takes the metal four minutes
to cool and solidify.
Then technicians extract
the pot from the mold.
To refine its form,
The pot is mounted
on a computer-guided lathe.
As it spins,
Several machines contour
the pot's outside surface
To its final shape.
♪♪
Next, the pot is loaded onto
an automated drilling machine.
The machine punctures 18 holes
through the bottom.
The rice cooker's
heating components
And its painted steel shell
Are attached to the outer pot
through these holes.
Then the pot is returned
to the computer-guided lathe.
A tool polishes the interior
Until the aluminum
is smooth and bright.
A disk of stainless steel
is placed in a press.
The press molds the steel
into the inner cooking pot.
The next press trims off
any excess metal around the top,
Leaving a clean and even edge.
Another machine curls that edge
to form a rounded lip.
The lip strengthens the pot
and provides a place to grip
When the inner pot
is placed into the outer pot.
Once polished, the pot
is placed in another press.
This press stamps
water-level lines on the side
And a trench on the bottom.
The trench helps the water
evaporate quickly.
Next, an automated booth paints
the rice cooker's steel shells.
The shells are baked in an oven
For 15 minutes
at 390 degrees fahrenheit
So that the paint can set.
With a pad printer,
the company logo
Is applied to the shell.
Technicians install
part of the switch mechanism
To the shell.
Another technician places
the heating element in a slot
On the bottom of the outer pot,
Securing it with three clips.
They install
two connection plates
Used to attach
the steel shell --
A porcelain plate
and a magnetic core.
The core controls
the on/off switch
Based on the temperature
inside the cooker.
♪♪
The technician connects
the power cord
And attaches
the thermal-insulation sheet,
Which allows the cooked rice
To maintain a temperature
of 158 degrees fahrenheit.
This part
of the switch mechanism
Hovers over the magnetic core.
When the cooking temperature
hits 158 degrees fahrenheit,
The core activates the switch
to turn off the heating element
And start up
the thermal-insulation sheet.
After more switch wiring,
technicians install the fuse,
Which prevents the cooker
from overheating.
One end is connected
to the heating element,
The other end to the power cord
by the porcelain plate.
The painted steel shell
Is attached
to the base of the outer pot.
Once attached,
each connection plate
Is secured with screws,
Then handles are installed.
Finally, every rice cooker
undergoes a temperature test.
After starting the machine,
The cooking temperature
is measured with a thermometer.
Once approved, the cooker
is packaged with a cover
And perforated insert
for steaming other foods.
To use the cooker, you put rice
and water in the inner pot
And water in the outer pot.
In under an hour,
the heating element turns off,
And the insulation sheet
kicks in to keep your rice warm.
♪♪
Narrator: one way to keep
personal valuables secure
And safely out of sight
Is by storing them
in concealment furniture.
This custom-designed home decor
allows you or your family
An understated place to store
and lock a number of items.
This seemingly ordinary bookcase
has a few surprises.
Behind it's decorative medallion
is a hidden release
For side pullout compartments.
And inside the lower section
is a wireless keypad
Which unlocks a drawer.
This company handcrafts
various items,
From dressers
to mirrors to wall art.
Each piece of furniture
is customized
Based on the customer's wood,
Finish,
and storage configuration.
To create a valance at the top
of a bookcase,
A planer levels a piece of wood
to its required thickness.
A computer-guided router carves
designs into the wood
And cuts out the shape
of the medallion.
Next, the medallion
Is attached to the valance
and release device
Through three slots
at the center of the valance.
♪♪
This is one
of the side pullouts
After assembly is complete.
Like the valance components,
The router carved
the design on the front panel.
A craftsman uses
an electric sander
On the pullout's side panel
which has no carving.
All the decorative details
are sanded by hand.
♪♪
The craftsman assembles
the second side pullout.
A laser engraves
the company's name and logo
On the inside
of the side panel.
The craftsman measures and marks
Where the pullout's bottom
and top panels will be placed.
Glue is applied into a groove
Running the length
of the fluted front panel.
Then the side panel is inserted
into the groove
And the parts
are clamped together.
The bottom and top panels
are glued
At the pre-marked points
and secured.
All the wooden components
of the bookcase
Are glued to each other.
Three temporary boards
In between
the top and bottom panels
Keep the structure square
while the glue dries.
Next, a craftsman assembles
the top of the bookcase,
Attaching the base and sides,
back, top, the valance,
And crown molding.
The customer selects the color
of the finish.
Painted on by hand,
The stain takes
up to an hour to dry.
A craftsman sprays on a coat
of vinyl sealer.
Once the sealer dries,
the surfaces are sanded
And two coats of fast-drying
lacquer are applied.
The craftsman sands the wood
between applications.
Next, the hardware is installed.
A technician attaches
the drawer slides
For each side pullout...
Bolts in the lock
for the hidden release device,
And secures a triangular latch
to the pullout.
Then a long rod is inserted.
This connects the locks
to the release
So when you slide the center
medallion right or left,
It pushes the rod
against the pullout lock,
Popping the latch.
The corresponding drawer slides
are attached to the pullout.
♪♪
The triangular latch,
which releases the pullout,
Goes in the top front corner
so that it aligns with the lock.
♪♪
Once the pullouts are installed,
They form the sides of the upper
section of the bookcase.
These sections are now useable,
sturdy storage compartments.
♪♪
The next step is to connect
the rod to the center medallion.
The craftsman bolts
a rectangular piece of metal
To the medallion through
the valance's top slot,
Connecting the medallion
to the valance
Through the other two slots.
A large opening on the top
of the bookcase
Provides access to the device
should it ever need repair.
Once joined
with the lower section,
The bookcase,
like this china cabinet,
Is ready for double duty.
♪♪
Narrator: often associated
with japanese culture,
Traditional origami
is best known
As the art of paper folding.
It dates back to at least
the 17th century.
Today, marketing companies
are engineering origami
For promotional use,
Creating materials
with more impact
Than your standard brochure.
Open this invitation, and
an interesting scene unfolds.
Based on strategic
marketing research,
Nontraditional invitations
And three-dimensional
paper structures
Can attract more interest.
A specialist
known as a paper engineer
Replicates an ultrasound machine
in origami.
The paper engineer
breaks down the design
Into flat parts to be printed
and folded into modular pieces.
Guided by a digital design,
A machine cuts and scores
a thick sheet of paper
In the shape of
the engineered origami parts.
Later, the scored shapes will be
punched out and assessed.
The design will need tweaking
Before the pieces
of paper ultrasound
Are ready for mass production.
Next, the designer
folds the cutouts
And glues them together,
Creating the base
of the ultrasound.
This particular module
is a test build
To confirm
that it folds correctly
And will fit to the other parts
of the mini paper replica.
The designer makes
more prototypes
And adjusts
some of the parameters.
He builds
the undercarriage and wheels
Out of chipboard.
These elements support
the paper modular structure.
Each part is labeled
accordingly.
The designer constructs
the final prototype,
Checking that the seams
are tight
And that all the parts
are in perfect alignment.
Once structurally sound,
The designer starts building
the graphic details.
♪♪
He refers to photos
of the prototype
And compares them
to the flat screen image.
When complete, the artwork
is printed, producing a proof.
The proof is a test copy
of the artwork.
The areas to be glued or cut out
are printed in green.
This is done to indicate
that no ink or coatings
Are needed
during the final printing.
♪♪
The technician does
an initial check
To confirm
the quality of the print
And that all the art
has been properly placed.
♪♪
Then, the designer
and the production supervisor
Evaluate the proof.
They confirm that the lines
Correspond with those
of the cutting die
By comparing folded modules
to the flat proof.
This step ensures that
when the artwork is printed
For mass production,
the cutouts will fit.
Adjustments are made to any
problematic areas of the proof.
Once the artwork is complete,
The revised artwork is printed
and scored by a digital cutter.
This computerized cutter
is only used for test purposes.
A cutting die will be used
for mass production
Of the origami parts.
Technicians insert the cutouts
In the corresponding parts
of the die.
This step confirms
that the lines are correct
And are ready to go to print.
Machines may mass produce
Thousands of printed
and die-cut sheets,
But it's up to the assemblers
To fold and glue
the modules together.
The assembler starts
with a base,
Followed by the articulating arm
for the ultrasound screen.
The arm fits into a slot
in the base,
Which can be lifted and lowered.
The assembler attaches
the control panel
To the lower part of the arm.
He installs the folded
ultrasound screen on the top
And inspects his work.
Weeks of design and planning
have gone into this moment.
Now assembled, this piece
of promotional origami
Can be packaged and
mailed to targeted recipients.
♪♪
Narrator: hedge shears
have long steel blades
That hold a sharp edge.
They're essentially
a serious pair of scissors.
Used by a skilled gardener,
They can cut a large area
of vegetation with one stroke.
Needless to say, hedge shears
can truly change the landscape.
Taming an unruly hedge or garden
often calls for sheer strength.
That's why, for many gardeners,
hedge shears are a go-to tool.
To make hedge shears,
technicians cut out the blades
From carbon steel
using a die cutter.
The steel uncoils and travels
over a roller conveyor,
Sending it to the cutter.
The die cutter stamps out
multiple blade blanks.
Once the steel advances, the die
cuts the next batch of blanks,
Cutting a hole in the center
For the assembly
of the shear blades.
♪♪
A technician arranges
the blade blanks
On a conveyor
heading to the oven.
The blanks bake at
This heat treatment is the first
stage of the hardening process.
Another technician exposes
the cutting edge to the heat.
This makes the edge
a little stronger
Than the rest of the blade.
The technician submerges
the blade in oil
To bring down the temperature,
Which completes
the hardening process.
A grinding stone removes
the dull, gray layer
On both sides of the blade.
This gets rid of scorch marks,
and it brightens the finish.
Then the grinder cleans
and sharpens the blades.
♪♪
Before the grinding,
the hedge-shear blade
Looked lackluster,
And its performance
would have been dull.
The grinding has given the blade
a sheen and a cutting edge.
Next, technicians install
a rubber bumper device
On the blade's stem.
The rubber will cushion
the force of the impact created
As the shear blades
come together.
Another technician
joins the blades
With a pivot bolt and nut.
This connection
allows the shears
To swing toward each other.
♪♪
A team examines the blades
To confirm
they're engaged properly
And operate smoothly.
If needed,
they adjust the interface
By bending back the blades.
This tweaking can be critical
To the functioning
of the hedge shears.
Then the shears are placed
in a fixture,
And the device
press-fits telescoping handles
Onto the tangs.
An inspector tests
the telescoping action
To confirm that the handles
extend and retract effectively.
Other technicians slide
plastic gripper sleeves
Onto the ends of the handles.
It's an initial installation.
The gripper sleeves
Will need to be pushed
further up the handles.
A mechanical pusher
shoves the grippers
Into their final position.
It's a press fit --
no glue or screws required.
The tips of the hedge shears
Are dipped
in an anti-rust solution
And placed on a rack to dry.
Then a worker rubs
the solution residue
Into the steel.
♪♪
The shears undergo
another inspection,
Which checks the interface
of the blades one last time.
The technician tweaks the angle
of the blades
And tightens the pivot bolt.
A label is pressed
on the shears,
Providing product information
and safety precautions.
The hedge shears undergo
a final inspection.
Once cleared, they are packed
for shipping.
These hedge shears
should hold up
To years of trimming,
cutting, and pruning.
Without them, gardens might look
a lot wilder.
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